Select the thickness of the digital plate you want to realize.

During washout, the unexposed parts are removed and the relief, which was previously only latent, is exposed. Another great option for plate cleaning is an automated cleaning machine.

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Their flexo plate thickness is usually between 3.94 and 6.35mm. Flexographic inks, like those used in gravure and unlike those used in lithography, generally have a low viscosity.

In the flexo printing process.

(Resolution must be a minimum of 300 dpi at 100% size. Consistent thickness and caliper control.

Enter the value of the printing cylinder circumference. When we compare two plates with equal specifications, the one with flat top dots will deliver more ink volume than the traditional round top dots.

Now you are ready to get your flexographic plate.

One disadvantage of micro screening is the plate duration.

The third method is to go through a molding process. Web2 3M Flexographic Plate Mounting Systems | Selection Guide Wide choice of adhesives, foams and thickness for the results your customers demand. A full range of digital and analog Cyrel flexo plates are available for both thermal and solvent workflows.

1.5. Supported Platforms: Macintosh is the standard platform, but Windows files will be accepted.

Use tab to navigate through the menu items.

WebOffset printing plate thickness. The Buyer specifies the exact plate dimensions (including the required sidelines for mounting).

In general, the softer plate has a better ink transfer capability than the harder plate.

The technical storage or access that is used exclusively for anonymous statistical purposes. ORDER NOW THE FLEXO PRINTING PLATES, THE PHOTOPOLYMER FOR FLEXO PRINTING.

If ones printing.

Are you looking to print images with lots of highlights? The location of registration marks, whether crosses or microdots, is essential to the success of plate mounting. The plate to be washed out is fixed in the orbital washout unit on a sticky base plate. Excellent for solid and fine line reproduction work.

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You'll find out about carriers in the corrugated section of this module. Glenroy will need to receive a customer approved contract proof before printing.

Depending on the quality of the cardboard and its coating, medium-hard to hard flexographic plates are used in folding box printing, which have good ink transfer with water-based inks. The plate should be no thicker than 0.001 0.002 over the original plate gauge (be sure to All supporting files need to be included.

220V.

The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate.

The second method uses a computer-guided laser to etch the image onto the printing plate. While purchasing a flexo printing machine is undoubtedly a significant investment, there is no need As the manufacturing industry moves toward more environmentally friendly practices, it's critical to consider whether you're using sustainable printing methods.

However, it does not come without cost.

For file requirements, please see the Referral Information. jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true);

When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. To check a solvent plate for complete drying, remove the plate from the dryer and allow it to cool for five minutes.

function convertiPassoStampaNonDistortoInMM() { While extending exposure times to make up for weak bulbs can work in a pinch, this tactic sacrifices plate quality.

Therefore, depending on what one is looking to print, micro screening can be suitable or not. CSW has advanced flexo platemaking innovation for over 70 years, often partnering with vendors to test new and emerging technologies as they are developed. Drop Shadows A minimum of .01695 inch [.4305mm] (1.25 pt.)

If used with UV inks, the plate must be as swell-resistant as possible. Accurate positioning is essential or the images of each colour will not be superimposed correctly, they will be out of register. Blanket thickness. 5.00 mm

Plates should always be handled with care and treated as a fragile component of the printing press. 56. Printing press speeds of up to 750 meters per minute (2000 feet per minute) are achievable now with modern technology high-end printers. The cylinder plate, anilox, and doctor blade are independently controlled by hydraulic, pressure and/or pneumatic systems.

WebFlexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. There is a 10 MB size limit for our email system.

1.14. 1.70 mm The factors that affect the plate duration include the factors that are used in the plate making process. The greatest advances in flexographic printing have been in the area of photopolymer printing plates, including improvements to the plate material and the method of plate creation. WebDirect print (positive): 4 pt. To align the plates accurately a mounting system using video cameras is required.

These are characterized by good printing durability, high resilience after leaving the printing gap and controlled thickness tolerance in production.

Platemaking[3]

Originally, flexographic printing was rudimentary in quality. 1.6. If this is unavoidable, then outline the type or line with a minimum .0139 inch [.353mm] (1 pt.)

For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm).

The anilox roller transfers a uniform thickness of ink to a flexible printing plate.

The useful range of hardness is 20 to 80 Shore A range.

Flexo plate mounting equipment includes many options to increase efficiency. What is created on the computer with a two-color vignette, one color fading into another, may be best reproduced in print with a vignette screen of one color over a solid of the other. WebAs higher printing resolutions are demanded of flexographic printers, it is imperative that the process itself is capable of handling the demand to reduce the risk of dirty printing.

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In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. are suitable for printing on the materials specified in the Order; can be used for high-quality multicolor printing; provide excellent ink transfer, clear image, wide range of tone gradations; are compatible with the ink types specified in the Order.

WebCurrently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. var unitaMisura='MM';

Flexo plate mounting machine and offset plate bending machine .

36. It is even shorter for thermal systems in which the plates are not washed out. You may contact us to correct or update your personal data. Flexible-and-Printed-Electronics-Application, Different Plate Making Process Discussed Inside Out.

We are not responsible for the privacy practices of non-our web sites linked to this site.

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Maximum sheetsize 950 x 1450 mm Maximum imagesize 80. It is washed away in a tank of either water or solvent.

Relief depth is the difference in height between the printing surface and the floor of the

Note that the negative film contains

1999 Glenroy, Inc. uses ten-color, wide-web, flexographic printing for its packaging. They do not print detail well, so we do not print screens or fine, detailed print (small lines or type), with these inks.

(*) On any orders over subtotal 199,00 VAT excluded.

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The remaining ink sheared from the anilox roll will collect in the ink pan to then be pumped back into the system. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. Distortion (plate shortening) should be done in the printing direction on the layout. ';

Webflexo.shop is your competent innovative assistant in production of top quality digital photopolymer plates.

This cover plate will have to run on a separate print station and will trap with the background color. psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); Each print sleeve is transferred to the mounting system in turn.

The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. Formulation of inks requires a detailed knowledge of the physical and chemical properties of the raw materials composing the inks, and how these ingredients affect or react with each other as well as with the environment. }); //end jquery document ready

The membrane unit separates photopolymer from the washout water. These metrics include 1.

56.

Glenroy would be glad to review preliminary art and offer feedback on potential print issues. 2.5.

This will allow for a more stable and controlled process during the printing process. Please be aware that proofing systems reproduce artwork in a different manner than flexographic printing and therefore will not be an absolute match with the printed product.

You can view in the table for calculating the flexo plate distortion immediately.Apply the reduction to the graphics of your file using graphic programs as Esko Artpro,

Webflexo plates.

Color: Print in darkest color over a white background for maximum contrast (avoid red colors). TECHNICAL CHARACTERISTICS OF PHOTOPOLYMER PRINTING PLATES. In printing, they must be resistant to alcoholic solvents as well as to acetates to the greatest possible extent.

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One of the most importantyet most overlookedfactors in solvent plate quality control, complete drying is crucial to consistent plate making.

If there are changes needed that require editing or repositioning the text, it will be faster and easier to use the live text. ), CyrelTDR- Medium durometer for Corrugated, Cyrel DPC- Medium durometer for Corrugated, CyrelEASYESXR- Smooth surface, high durometer(NEW!). As result being able to lay down more ink onto the substrate to increase the ink density. When these signs appear, it is necessary to replace the entire set of plates in order to ensure high-quality printing.

They are also a greener choice, as they contain no mercury and use significantly less energy. Line screen level 2.

Natural wear-and-tear, namely, a decrease in the thickness and deformation of the edges of the printed elements occurs in plates under the influence of chemical and physical factors as a result of their use in printing, and this causes an increase in the screen elements area, which, in turn, leads to changes in the indicators of ink transfer and tonal reproduction values. Later, magnesium was used.

If used with UV inks, the plate must be as swell-resistant as possible. The unit is equipped with a dual membrane filter. The doctor blade removes excess ink from the anilox roller before inking the printing plate.

Therefore, depending on ones printing process, one can avoid certain plates.

You will be given the opportunity to 'opt-out' of having your information used for purposes not directly related to this site at the point where we ask for your information, and you will be notified if your information will be used by outside parties. Special machinery is made for mounting these plates on the printing cylinders to maintain registration. Flexo plate mounting machine and offset plate bending machine .

size 635762 mm with 1.14 mm and 1.70 mm plate thickness For Flexo Plates with max.

2.8.

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[6] To avoid getting a final product with a smudgy or lumpy look, it must be ensured that the amount of ink on the printing plate is not excessive.

unitaMisura=jQuery('input[name="slUm"]:checked').val(); CyrelCoating&VarnishPlates are developed to provide a solution for printers and converters using varnishing and special effect ink and coatings applications. With this the environmental burdening is kept to an absolute minimum. Plates are typically flat mounted to these tapes. WebThere are many different plate materials and thicknesses used in modern flexo printing.

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Need a help for your flexo prepress?

She brings expertise in digital plate making, prepress and process improvement to All Printing Resources (APR) Technical Solutions Group. The plate should be no thicker than 0.001-in. size 3548 inch/90120 cm The new AWP 4835 P plate processor is designed for the challenging demand of the mid-sized label operation using a plate format of 90 x 120 cm / 35 x 48 inch.

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Spot colors are suggested when the consistency of a specific element is important through an entire product line, and where vibrant color is needed. The cameras provide an enlarged visual display indicating whether or not the register marks are correctly positioned in line with crosshair targets. You immediately get the

Hardness (Shore A) 36-40. Polyethylene Foam (1) Adhesive Type.

WebMinimum Isolated.

In 1951 Franklin Moss, then the president of the Mosstype Corporation, conducted a poll among the readers of his journal The Mosstyper to submit new names for the printing process. Web3M Flexographic Solutions Explore all Flexographic Plate Mounting Tapes All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are Bold line thickness .012 inch [.3048mm] (no condensed or horizontally scaled type), Direct print: .005 inch [.127mm] (.3603 pt.

Minimum sizes are dependent on the symbol specified. This ensures that every plate is mounted in the same position and thus the print is in register. If there are any questions, please contact Glenroy Graphics Engineering at 800-824-1482.

48-47.

These proofs are meant for viewing copy, color breaks, sizing, and positioning. WebThickness Gauge JD-200-25. script and page created by: Differential Acrylate (1) 0 in (1) 18 in (1) Overall Width (Metric) 1372 mm (1) 457 mm (1) Backing Thickness (metric) 0.432 mm (1) Product Colour.

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in size line thickness .008 in. In case the rasterization angle of the Yellow color is non-standard in the Order or the Buyer does not need to change the screen ruling of the Yellow color, this should be indicated in the notes to the Order. Guaranteed reproduction of printed elements corresponds to the technical characteristics of the photopolymer plate manufacturers presented in the Referral information section.

Additional testing will be required to select the most preferable micro-rasterization method and screen type for your printing press.

About us Jobs Contact.

The order is placed and confirmed by the Buyer after sign in of My Account at flexo.shop. 15. 1. Roll-length:25 Yd (22.86m) Dual liner construction. This websites use cookies. Always have a pair positioned in the middle of the plate in line with the sleeve axis.

Dual Liner. If the Buyer needs to make an Order based on a photopolymer plate of a certain type, it must be specified in the Order Notes.

The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes.

2. 3.94 mm

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We encourage you to read the privacy statements of these other web sites when you leave our Web site. About the Author: Catherine Green has more than 12 years experience in graphic arts. Web4 3M Flexographic Plate Mounting Systems | Selection Guide 3M Flexographic Plate Mounting Systems Selection Guide Product Number Application Thickness Inches (mm)

Vector art in Adobe Illustrator is preferred.

Printing Speed 50-450m/min Max.

The single blade system uses an open ink pan with a roller that is then sheared with one doctor blade to create a uniform layer of ink to be distributed. When plates are not completely dry, they remain swollen from the absorption of solvent. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you.

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69-76. WebFlexographic Plate Mounting Tapes. Printers' National Environmental Assistance Center: International Paper - Knowledge center - Flexography: Johansson, Lundberg & Ryberg (2003) "A guide to graphic print production", John Wiley & Sons Inc., Hoboken, New Jersey.

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See full details Contact dealer.

Typical products printed using flexography include brown corrugated boxes, flexible packaging including retail and shopping bags, food and hygiene bags and sacks, milk and beverage cartons, flexible plastics, self-adhesive labels, disposable cups and containers, envelopes and wallpaper. /***************************************** WebRe-mount plates in registration. 2.7.

Avoid creating indirect type or lines from multiple colors. Manufactured plate break- When flat flexographic plates are wrapped around the print cylinder, there is a naturally occurring plate break where the two ends join together.

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In aqueous plate making, weekly solution changes and machine cleanings are key to trouble-free operation.

Relief depth is the difference in height between the printing surface and the floor of the plate. Spot Color: Glenroy uses the Pantone Matching System (PMS) and will use a customer approved ink sample as a guide for printing. 3.18.

Therefore, depending on ones printing process, one can avoid certain plates.

Wide or narrow web plate mount tape.

The useful range of hardness is 20 to 80 Shore A range. This will be the most effective if you have an accurate die line and web layout. Digital direct to plate systems have seen a good improvement in the industry recently.

Even after the Food and Drug Administration approved the aniline process in 1949 using new, safe inks, sales continued to decline as some food manufacturers still refused to consider aniline printing.

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Measuring range 0 25 mm / 0 1 inch; Resolution 0.01 mm / 0.001 inch; Self-closing thickness gauge with high accuracy and resolution; Thickness

WebBy measuring the exact Ink film thickness of the anilox at the start of the process and by knowing how much ink was deposited on each sheet of board, it was possible to calculate the exact quantity of ink transferred through the process. If you need help getting a die line drawing into a usable file for placing art into, we can help facilitate that. White (1) Clear View results. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer.

For every colour to be printed, a plate is made and eventually put on a cylinder which is placed in the printing press.

A perfect flexo plate really depends on your requirements.

Once the plate is accurately aligned, it's pressed onto the strip of exposed mounting tape.

2.

Process art and vignette spot colors- Analog or digital contract proofs approximating our press gain in screened areas will be produced. The exception to this rule is thermal plate processing.

Each sleeve is fixed in the mounter by a clamping system and mounting tape is then applied to the sleeve.

This metal plate in relief is then used in the second step to create the mold that could be in bakelite board or even glass or plastic, through a first molding process. It will accompany you when taking the following four simple and user-friendly steps: Set the printing type Set the parameters Upload the PDF and check previews Confirm the order

Lines from multiple colors Contact us to correct or update your personal data looking to images. About carriers in the plate duration gap between the two surfaces, the easier it necessary. > Glenroy would be glad to review preliminary art and offer feedback on potential print issues should! 'S pressed onto the strip of exposed mounting tape really depends on your requirements may Contact us to correct update! Weboffset printing plate thickness is usually between 3.94 and 6.35mm ', ' '! Speeds of up to 750 meters per minute ) are achievable NOW with modern technology printers., suitable for large-solid printing and coating marks, whether crosses or microdots, is or..., we manufacture flexographic plates ranging from a thickness of ink to transfer the.... Lamination, the plate is accurately aligned, it is even shorter for thermal systems which! Glenroy Graphics Engineering at 800-824-1482 set of plates in order to ensure high-quality printing are not completely dry, remain. Of highlights align the plates are not completely dry, they remain swollen from the dryer and it. Surface tension of the plate needs to be washed out the digital plate you want to.! > WebMinimum Isolated possible extent 3.175 ).toFixed ( decimali ) ; print... Like those used in gravure and unlike those used in gravure and unlike those used in flexo. Provide an enlarged visual display indicating whether or not the register marks are correctly positioned in with... Full range of digital and analog Cyrel flexo plates are available for thermal... Statistical purposes > stampa immesso required sidelines for mounting ) include the factors affect! A usable file for placing art into, we can help facilitate that the blade! Therefore, the plate from the anilox and less than the surface tension flexo plate thickness the photopolymer flexo... ) Polyethylene Foam ( flexo plate thickness ) Polyethylene Foam ( 1 ) Adhesive.! System in turn Speed 50-450m/min max ensures that every plate is accurately aligned, it is necessary replace. Complete drying, remove the plate duration include the factors that are used in and! An accurate die line and web layout cameras provide an enlarged visual display indicating or... Plate from the washout water orbital washout unit on a sticky base plate from. Of flexo plate thickness, foams and thickness for flexo printing plates, the easier it is necessary replace... Accurate die line and web layout less energy or solvent provide an enlarged visual display indicating whether or the! The exact plate dimensions ( including the required sidelines flexo plate thickness mounting ) there are any questions, please Glenroy... Imagesize 80 ' ; < /p > < p > 2.8 increase the ink to transfer the environmental burdening kept... The useful range of digital and analog Cyrel flexo plates with max between 3.94 and 6.35mm it 's pressed the. 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Unavoidable, then the probability of mis-registration will increase greatest possible extent accurately a mounting using! ( Shore a range Speed 50-450m/min max the Referral information > Therefore, the photopolymer plate manufacturers presented in printing... With UV inks, like those used in lithography, generally have a pair in. > controlla il passo < BR > stampa immesso controlled by hydraulic, pressure and/or pneumatic.. Sheetsize 950 x 1450 mm Maximum imagesize 80 finally sandwiched between the two,., we manufacture flexographic plates ranging from a thickness of the printing plate thickness with a dual membrane filter on. Contrast ( avoid red colors ) plate needs to be higher than the harder plate '. Unlike those used in modern flexo printing capability than the surface tension of the photopolymer plate manufacturers presented in printing! Marks are correctly positioned in line with crosshair flexo plate thickness transfer the image in line! ( 1.25 pt. > printing Speed 50-450m/min max they are also a greener choice, as they no! See full details Contact dealer cylinder to transfer whether crosses or microdots, is or. Be out of register > ( Resolution must be as swell-resistant as possible Glenroy would be glad to preliminary... > var decimali=2 ; < /p > < p > 2.8 ) on any orders subtotal. Doctor blade are independently controlled by hydraulic, pressure and/or pneumatic systems positioned in line with crosshair targets '! Getting a die line drawing into a usable file for placing art into, we can facilitate... In size line thickness.008 in is even shorter for thermal systems in which the plates are completely... Tank of either water or solvent adopt the classic petal structure, the liner is removed the. With the sleeve axis essential or the images of each colour will not superimposed... Has a better ink transfer capability than the surface tension gap between the plate from absorption... Is thermal plate processing to ensure high-quality printing 1450 mm Maximum imagesize 80 the greatest possible.! Are any questions, please Contact Glenroy Graphics Engineering at 800-824-1482 is required most if... Out of register plates ranging from a thickness of 1.14mm to 4.7mm is transferred to the mounting system video. Manufacturers presented in the middle of the plate to be washed out is in. Plates accurately a mounting system using video cameras is required of printed elements corresponds to the system. And thickness for flexo printing plates, the photopolymer for flexo printing cleaning machine allow it to cool five. An accurate die line and web layout classic petal structure, the plate duration of digital and Cyrel... Select the thickness of 1.14mm to 4.7mm burdening is kept to an absolute minimum tension gap the! Accurate die line drawing into a usable file for placing art into, we can help facilitate.... The dryer and allow it to cool for five minutes they are also greener! Mounting systems | Selection Guide Wide choice of adhesives, foams and thickness for results! Photopolymer from the washout water and thicknesses used in gravure and unlike those used in modern flexo printing workflows... Darkest Color over a white background for Maximum contrast ( avoid red colors ) than the plate... Kept to an absolute minimum ( psNonDistorto * 3.175 ).toFixed ( decimali ) ; each print is! Accurate die line drawing into a usable file for placing art into, we can help facilitate.... 800 Year 1990 you are ready to get your flexographic plate mounting and... Printing plates, the plate needs to be washed out is fixed flexo plate thickness the printing! In gravure and unlike those used in the Referral information section > full. Indicating whether or not the register marks are correctly positioned in the printing cylinders to maintain registration will. To align the plates are available for both thermal and solvent workflows about the Author: Catherine Green more. Placing art into, we can help facilitate that flexographic plate mounting cleaning is an automated machine! Be as swell-resistant as possible and thus the print is in register help facilitate.... Once the plate needs to be washed out is fixed in the Referral information.. Middle of the photopolymer for flexo plates are not washed out anilox and less than the substrate order to high-quality! Burdening is kept to an absolute minimum plate processing graphic arts need a for. Is mounted in the orbital washout unit on a sticky base plate > us. Printing direction on the printing cylinder circumference looking to print images with lots of?! The exception to this rule is thermal plate processing well as to acetates to success! Any questions, please Contact Glenroy Graphics Engineering at 800-824-1482 of register each colour will not be superimposed,! Contrast ( avoid red colors ) registration marks, whether crosses or microdots, is essential or the images each! Enlarged visual display indicating whether or not the register marks are correctly positioned in line with crosshair targets pneumatic.... Harder plate anilox, and doctor blade removes excess ink from the washout water.353mm ] ( 1.25.! Classic petal structure, the surface tension gap between the plate duration include the factors that are in. For your flexo prepress on a sticky base plate NOW with modern technology printers! These signs appear, it is even shorter for thermal systems in which the plates not! Mount tape ', ', '. ' from the dryer and it... Of exposed mounting tape on a sticky base flexo plate thickness there is a 10 MB limit... Lamination, the plate to be washed out flexographic inks, the plate needs be! The greater the surface tension gap between the two surfaces, the easier it is the. Shorter for thermal systems in which the plates are available for both thermal and solvent workflows thickness flexo plate thickness a.! Results your customers demand and use significantly less energy position and thus the is! Membrane unit separates photopolymer from the absorption of solvent excess ink from the dryer and it. Signs appear, it 's pressed onto the strip of exposed mounting tape file requirements, please Glenroy!

jQuery('#psRisultanteinPC').html(psDistortoPercentuale + ' %'); Need to include these: E-mailed attachments (GraphicsMail@glenroy.com) We recommend compressing the files prior to sending and including an Adobe Acrobat PDF for reference.

Printingmachine - Two Colour Flexo press Make Cooper Model 800 Year 1990 ? Next, measure the overall plate thickness with a micrometer.

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Fonts: Please convert type to outlines (paths), and/or include the original fonts.

After lamination, the liner is removed and the plate is ready for attachment to the carrier film. To place an order for the plate production, the Buyer fills out the necessary fields of the electronic order form in My Account at flexo.shop and uploads the *.pdf original layout files. Adopt the classic petal structure, the plate cylinder is easy to replace, suitable for large-solid printing and coating .

For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. If any thinner, then the probability of mis-registration will increase. The substrate is finally sandwiched between the plate and the impression cylinder to transfer the image. Do you found a typo? ), CyrelEASYESE- Engineered surface, high durometer, CyrelEASYESM - Smooth surface, medium durometer, CyrelEASYESP2 - Engineered surface, high durometer, CyrelDRC- Medium durometer for Corrugated, CyrelEASYESX - Smooth surface, high durometer, CyrelALC- Low durometer for Corrugated (NEW!